The fully automated idler
roller production line, also known as a CNC automated idler roller production line, is a high-end piece of equipment developed and manufactured by Shanxi Gudebaofeng Heavy Industry Machinery Co., Ltd., specifically for the processing and manufacturing of idler rollers. This production line is a leading piece of equipment in the domestic and international idler roller processing and manufacturing field. It won the first prize in the Technological Invention category of the 2015 Xinzhou Science and Technology Award and has obtained 8 invention patents and 6 utility model patents, representing a pioneering technology both domestically and internationally. Its core advantage lies in achieving full CNC automation of the idler roller production process. This production line integrates key units such as a roller body machining center and a fully automated idler roller shaft production line, possessing full-process automation capabilities from raw material processing to finished product inspection. Specifically, it includes idler roller running-in, laser marking, three-indicator testing (radial runout, axial movement, and rotational resistance), and polishing and rust removal functions.
By employing 7 patented technologies, the production line ensures that the produced idler rollers meet or exceed national standards in key performance indicators such as radial runout, axial movement, and rotational resistance.
Since entering the market in 2012, this production line has sold a total of 963 sets, generating sales revenue of over 156 million yuan. It has been exported to numerous countries including Iran, India, North Korea, Malaysia, Australia, Russia, and Kazakhstan, demonstrating its advanced technology and widespread market acceptance. The successful application of this production line marks the formal entry of idler roller processing equipment into the digital and intelligent era, greatly promoting the industrial upgrading of the idler roller manufacturing industry in my country and even the world.